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China JWELL Intelligent Technology Company Fully Automatic Meal Bag Six-Axis Robot Production Line
Pulp molded tableware mainly includes lunch boxes, convenient bowls, fast food trays, plates, knives, forks, spoons, paper cups, self-heating food containers, and fast food takeaway packaging containers. Its products are elegant and practical in appearance, with good strength and plasticity, pressure resistance and folding resistance, light material, easy to store and transport; it is waterproof and oil-proof, and can adapt to frozen storage and microwave heating; it can adapt to modern people's eating habits and food structure, and can also meet the needs of fast food processing. Pulp molded tableware is the main substitute for disposable plastic tableware, and it is also an environmentally friendly and degradable product! At present, influenced by environmental protection concepts and policies, more and more countries are already using it! In this blog post, as a high performance pulp molding machine exporter, we will share the main components of Jwell fully automatic meal bag production line.
Main Components of Fully Automatic Meal Bag Production Line
1. Pulping system: hydraulic pulper, pulp unloading pump, high-frequency deflaker, double-disc refiner, thick stock tank, thick stock pump, mixing tank, mixing pump, low-concentration heavy slag remover, pulping tank, supply pump, return tank, return pump, white water tank, white water pump, control system and related pipes and fittings! For the pulping system of the meal bag, we equip it with an automatic feeding system according to the different products of the customers. The system is controlled by PLC for "mechanical and electrical integration" to complete automatic pulping and supply! According to the different needs of customers' actual production, we detect the concentration of the slurry in real time, and can control the slurry concentration online to ensure smooth production! According to the online control feedback of the products, we make timely adjustments to our pulping system!
2. Forming equipment: pulping machine, hot pressing machine, die-cutting machine, six-axis robot handling system and forming, hot pressing, trimming and transfer molds!
The slurry scooping machine adopts quantitative slurry injection molding method – that is, a quantitative slurry is injected into the molding cavity for adsorption molding. The slurry injection molding method has the following advantages:
Low equipment cost – compared with the vacuum adsorption molding method, the structure is simple and the maintenance cost is low!
Stable product quality – ensure the weight and thickness of the product! Especially suitable for tableware products with high requirements for size and weight accuracy.
Reduce slurry waste – reduce slurry waste caused by excessive or uneven adsorption, and reduce production costs to a certain extent.
Hot press molding machine – the upper and lower heating plates are heated by oil and equipped with a mold temperature controller; the mold heating is more stable; the top mold power adopts a gas-liquid cylinder, which is fast, durable and easy to maintain. An independent gas storage tank is installed on the top of the molding machine to ensure that the product demolding is more stable.
Six-axis robot handling system – uses high-end Kuka robots; Advantages Strong load capacity up to 500kg, and loads up to 1000kg, or even higher. Through precise sensors and advanced algorithms, high-precision positioning and repeated positioning are achieved! Simple operation – uses a personal computer control platform, with a simple operation interface, flexible programming, and fast speed. It can correct the zero position of the six axes within one minute! Strong environmental adaptability and high safety performance!
3. Vacuum system, air compression system, high-pressure water system: The vacuum pump adopts a permanent magnet variable frequency energy-saving vacuum pump; the variable frequency vacuum pump automatically adjusts the motor speed according to the actual working conditions and accurately matches the pumping rate. It can usually save energy by 30%-50%, and does not require water or wastewater discharge, which is environmentally friendly!
Development Prospects of Pulp Molding Meal Bag Equipment
With the policy support from more and more countries and regions, the continuous growth of market demand and the expansion of application fields, pulp molded products are becoming more and more popular. The development prospects of pulp molded meal bag equipment: With the policy support from more and more countries and regions, the continuous growth of market demand and the expansion of application fields, pulp molded products are becoming more and more valued by people. With the outstanding environmental advantages of pulp molded products and the continuous progress of our equipment automation technology, more and more customers from different countries and regions choose us, China JWELL Intelligent Technology Co., Ltd!
http://www.jwellplas.com
Jwell
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